Our textured vegetable protein and soy protein production line manufactures "plant-based meat" using a twin-screw extruder, primarily based on raw materials containing 70% soy protein. With different formulations, we are able to produce various meat-like products, including pork-style (with similar texture and taste to pork), beef-style (with similar texture and taste to beef), chicken-style, fish-style, and shrimp-style.
The products produced have excellent meat-like texture, good fiber status, and are rich in toughness, making them highly favored by manufacturers. These products can be added to ham, sausages, canned foods, and various ready-to-eat products to enhance their chewiness. Our production line creates a wide range of application possibilities for you.
Mixer → Vacuum Feeder → Twin Screw Extruder → Air Conveyor → Five-layer Electric Oven → Cooling Conveyor
In our production line, the feeding, rotary cutting, and main drive systems all use frequency conversion speed control systems, ensuring strong power, stable operation, and energy savings.
2. Our screws are made of wear-resistant alloy materials, giving them a longer service life. Additionally, the segmented combination screw design allows for a wider range of raw materials, creating more diverse products.
3. By implementing an automatic lubrication system, we reduce mechanical energy consumption and extend the equipment's lifespan, achieving economic and sustainable operation.
2. Production system
♦Fully automatic raw material preparation and feeding system: microcomputer control, accurate weighing. After the batching system is completed, if there are many hosts, an automatic powder supply system can be selected.
♦Extrusion system: We have many types of main machines and high degree of automation. The extruder can realize one-click start, real-time data storage of the host, real-time monitoring, alarm and reminder functions. Our twin-screw extruders are designed by 3D software, simulated and automatically tested by computers to ensure that they meet the requirements. Design accuracy. Professional manufacturing and processing, which will ensure accuracy and coordination between each component of the extruder. Stable handling and low noise are the best proof.
♦Cutting system: The cutting machine can cut the strip products and sheet products coming out of the extruder into the length required by the customer. It can be frequency-controlled and has a traction device for safety protection.
♦Drying system: The single-layer chain plate dryer has a forced hot air circulation system to improve thermal processing efficiency. The heat source can use a variety of heat media, electricity, natural gas, fuel oil, steam, etc. Compared with multi-layer chain plates, single-layer chain plates have greater hot air permeability. Water removal efficiency is higher. The control system uses PLC module to control the temperature. Only PID settings and the control of two-stage combustion of gasoline and fuel can make the temperature control more precise.
♦Cooling system: Single-layer chain plate furnace can be equipped with cooling device.
♦Packaging system:
Equipment features: suitable for packaging products with low weight accuracy, high cost performance; suitable for packaging of bulk materials, with high measurement accuracy and fragility. Automatically complete the feeding, measuring, filling and bag making, date printing, inflation (exhaust), and output processes. High metering accuracy, high efficiency, non-friable materials.
3. Output:
Model: LTE72B、LTE65E
Output: 50~150kg/h 200~300kg/h 300~450kg/h
